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Concrete Repair

by Sika

Sika MonoTop-412 S

Class R4 fibre-reinforced, low-shrinkage mortar for structural concrete repair.

Packaging
25 kg bag
Availability
Contact us

Product information

Product details & technical information

Description

Sika MonoTop-412 S is a one-component, fibre-reinforced, low-shrinkage repair mortar meeting the requirements of Class R4 of EN 1504-3. It is designed for structural concrete repair, restoration of damaged or spalled concrete, structural strengthening and restoration of concrete cover.

Applications

  • Repair of spalled and damaged concrete
  • Structural concrete repair in buildings, bridges and infrastructure
  • Structural strengthening by adding repair mortar
  • Increasing concrete cover over reinforcement
  • Replacement of contaminated or carbonated concrete
  • Hand-applied and machine-applied repair works

Benefits

  • Class R4 structural repair mortar
  • Fibre reinforced
  • Very low shrinkage
  • Sulphate resistant
  • Suitable for hand and machine application
  • Can be applied up to 50 mm thick per layer
  • Generally does not require a bonding primer on properly prepared substrates
  • A1 fire rating

Application guidance

Prepare the concrete by removing weak, damaged and contaminated material to obtain a sound, clean and roughened substrate. Thoroughly pre-wet the prepared substrate before application and remove excess surface water before placing the repair mortar. Mix with 3.75–4.25 litres of clean water per 25 kg bag using a low-speed mixer below 500 rpm. Mix thoroughly for at least 3 minutes until a homogeneous consistency is achieved. Apply manually or mechanically in layers between 6 mm and 50 mm. Press the mortar firmly into the prepared repair area and build up the repair as required. Protect freshly applied mortar from premature drying using an appropriate curing method.

Coverage

Approx. 19 kg/m² per 10 mm thickness. One 25 kg bag yields approximately 13.9 litres of mortar.

Technical specifications

Product type
Class R4 structural concrete repair mortar
Composition
Portland cement, selected aggregates and additives
Appearance
Grey powder
Fresh mortar density
Approx. 2.05 kg/L
Maximum grain size
2.36 mm
Mixing water
3.75–4.25 L per 25 kg bag
Layer thickness
6–50 mm per layer
Compressive strength
Approx. 10 MPa at 1 day, 35 MPa at 7 days and 45 MPa at 28 days
Tensile adhesion strength
≥ 2.0 MPa
Pot life
Approx. 45 minutes at +20 °C
Application temperature
+5 °C to +30 °C
Yield
Approx. 13.9 L per 25 kg bag
Shelf life
12 months

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